Case Study

Australia Post Sunshine West Distribution Centre

Replace existing automatic gates at the largest Australia Post sorting facility in Melbourne

Location

Sunshine West

Client

Australia Post

Industry

Parcel and Mail delivery

System Type

Entry & Exit point for commercial vehicles

Gates Installed

Dual Automatic Cantilever sliding gates

Automation Features

Dual 3 phase DEA gate motors, safety sensors, access control, flashing LED lights

Fabrication

Fully In-House

Project Overview

The real challenge with this install was time. Work had to be completed over a single weekend to not compromise the use of the sorting facility. Gatepower had from 7am on the Saturday to 5pm the following Sunday.

The first installation day was comprised of removal of the old gate system and installation of the new Dual tunnel posts and Cantilever gates. The site was then secure overnight. We returned on the Sunday to install and commission the motors and accessories. We had to re-wire all the existing access control, installed new photocell sensors, flashing LED warning lights and ensured the system was fully operational.

Site Specific Challenges

  • Arranging the re-direction of standard traffic
  • Traffic control around gate entrance
  • Traffic control for nearby boom gates. The power for this system was linked in to the main gate power
  • Connection of existing access control to the new automation system
  • Limited time for install to ensure the facility could keep operating as per normal
  • Strict allocated timeframe installation window

“This was a unique situation where the allocated date and time window provided to us, had to be strictly followed

Why was Gatepower chosen to complete this job

Gatepower has completed other industrial traffic and safety automation projects for the main contractor, Ascot Group. Gatepower had the ability to fully manufacture this job and install at the speed required by the customer. Other companies had been approached and could not get the job done in the required timeframe.

  • Cantilever Automatic Dual Sliding gate system
  • Automatic gate safety sensors
  • Access control
  • DEA 3 phase industrial sliding gate motors – 100% duty cycle

Custom Access Control

Gatepower had to eliminate all obsolete hardware with some site testing, and wire in the relevant access control system.

“When the job was finished, it was business as usual with remotes, tags and main building control”

Installed Infrastructure

1 x Dual cantilever automatic gate

2 x Photocell safety sensors

2 x LED flashing beacons

2 X Dual Tunnel posts

Removal of the old system

Remove obsolete access control + connect operating access control

2 x DEA Gaterunner 3 Phase motors

DEA GATE-RUNNER V2

The system was designed to operate all day, every day, with high speed opening. We went with the DEA GATE-RUNNER, made in Italy.

  • 40 meters per minute operating speed
  • 100% Duty cycle
  • 2000kg rated
  • 3 Phase motor - Powered from a standard single phase 10A GPO via an inverter
  • Painted galvanised steel cover for additional security

Commercial Dual Sliding Cantilever Gate Installation

Cantilever gates are ideal for high traffic areas where traditional floor track can get in the way, and come loose over time with high usage areas. Cantilever gates 'hover' over the entrance. The gate is counterbalanced away from the entrance meaning no floor track required.

Cantilever gates are the go to solution for high security entrances. They can not be lifted, and are made with heavy duty large frames to ensure the gates do not sag.

  • Large opening widths
  • High security
  • No ground track obstruction
  • Reliable operation in an industrial environment

In-House Industrial Gate Design & Fabrication

This project was fully completed in-house by Gatepower. Having all stages completed internally allowed tighter quality control and smoother coordination across fabrication and automation components.

  • System design
  • Fabrication & CNC laser cutting
  • Custom bracket and flashing manufacture
  • Powder coating
  • Installation & electrical wiring

Results

Commercial and Industrial Automatic Gate solutions Melbourne

For all your commercial & industrial automatic gate needs contact Gatepower.

Controlled automated access

Rapid speed gate motor operation

Photocell safety sensors

Integrated access control

Clear visual warning systems

Reliable automation designed specifically for their site operations

Need a custom industrial
automation solution?

We engineer, fabricate, and install heavy-duty systems for sites where
standard products fail.
Contact Gatepower